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the ball mill and bring it to the proper position for maintenance. Th e customer’s previous system utilized multiple DC contactors and a motorized cam switch to position the mill. Th e speed of motor rotation was fi xed at a slow 0.18 hertz by the cam switch operation. At this slow speed mill maintenance took an entire day to complete with the
• Other costs • Maintenance labor and other Reclaimer Silo SAG mill Ball mill Recrusher Vibrating screen Pumping station Classification to pipeline Tailings dam/recovered water Classification (25) • ~850 FTEs (Operation Maintenance) New Technologies
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1. Cost Accounting 2. Investment Justiﬁ cation 3. Capacity Increase by Process Change 4. Project Cost Estimation 5. Financial Statements 14. Technical and Process Audits 187 1. Kiln Speciﬁ c Fuel Consumption 2. Cement Mill Speciﬁ c Power Consumption 3. Other Systems 4. Debottlenecking 5. Project Audit 6.
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Ball Mill Grinding Circuit The ball mill is in closed circuit with a sump and three cyclone classifiers. The ore and trim water are added to the ball mill and the outflow from the ball mill goes to a sump where additional water is added. The slurry from the ball mill is pumped out of a sump into two cyclone separators. The underflow from the
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The cost of labor (supervision operating maintenance) can range from as high as 40% of total milling costs for a small 1000 tonne per day plant to perhaps 10% in a large 50000 tpd concentrator.
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general the bigger the mill diameter the lower are the mill operating and critical speeds. Thus for larger mills the number of poles will increase. As a result the number of poles can vary from 48 to 72 poles (Fig. 3.) with typical mill speed requirements of about 10 rpm for larger SAG mills and about 15 rpm for smaller ball mills. Figure 3.
5. Mill in poor condition. A poorly maintained mill costs valuable time and scrap during setup and operation. The mill must be dependable so that the operator is not chasing mechanical problems during normal operation and setup. A good maintenance program as well as rebuilds or upgrades when necessary is essential. 6. Mill in misalignment.
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